---
title: "Trimlign2 Aligner Trimmer Machine: Save 100s of work hours and $1,000s in labor costs annually"
description: Discover how the Trimlign2 Aligner Trimmer Machine can significantly boost productivity, reduce labor costs, and streamline aligner manufacturing for orthodontic practices and labs.
image: https://learn.voxeldental.com/hubfs/VOXEL%20Blog%20Images%20(67).png
---

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Left

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- [Scanning](http://www.voxeldental.com/collections/dental-3d-scanning) Toggle menu
  
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          - [Acteon X-Mind Optima 3D](https://voxeldental.com/products/acteon-x-mind-optima-3d-cbct-dental-x-ray)
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          - [Vatech A9](https://voxeldental.com/products/vatech-a9-cbct)
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          - [Acteon X-Mind Prime 2D](https://voxeldental.com/collections/acteon-2d-pan-ceph)
          - [Carestream CS 8100 2D](https://voxeldental.com/collections/carestream-cs-8100-2d-pan-ceph)
          - [DEXIS OP 3D](https://voxeldental.com/collections/dexis-op-3d-2d-pan-ceph)
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          - [Vatech PaX-i Plus 2D](https://voxeldental.com/collections/vatech-pax-i-plus-2d-pan-ceph)
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    - [I/O Sensors](https://voxeldental.com/collections/digital-x-ray-sensors) Toggle menu
      
          - [Acteon SOPIX 2](https://voxeldental.com/products/acteon-sopix-2-dental-sensor)
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          - [DEXIS IXS](https://voxeldental.com/products/dexis-ixs-sensor)
          - [DEXIS Titanium](https://voxeldental.com/products/dexis-titanium-sensor)
          - [Vatech Wave](https://voxeldental.com/products/vatech-wave-dental-sensor)
          - [Vatech HD](https://voxeldental.com/products/vatech-hd-dental-sensor)
    - [Handheld X-Ray](https://voxeldental.com/collections/digital-x-ray-generators) Toggle menu
      
          - [NOMAD Pro 2](https://voxeldental.com/products/nomad-pro-2-handheld-x-ray-system)
          - [Vatech EzRay Air](https://voxeldental.com/products/vatech-ezray-air-portable-x-ray)
    - [Shop By Brand](https://voxeldental.com/collections/digital-x-ray) Toggle menu
      
          - [Acteon](https://voxeldental.com/collections/acteon-cbct-digital-dental-x-rays)
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          - [DEXIS](https://voxeldental.com/collections/dexis)
          - [i-CAT](https://voxeldental.com/products/i-cat-flx-v17)
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          - [PreXion](https://voxeldental.com/collections/prexion-3d-cbct-digital-x-rays)
          - [Rayscan](https://voxeldental.com/collections/rayscan-cbct-digital-x-rays)
          - [Vatech](https://voxeldental.com/collections/vatech-america-digital-x-ray)
- [VOXEL AI Lab Design Software](https://voxeldental.com/products/voxel-ai-lab-design-software)
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    - [Devices](http://www.voxeldental.com/collections/digital-lab-solutions/Devices) Toggle menu
      
          - [Ortho-Automation Trimlign2](https://voxeldental.com/products/trimlign2)
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[ORTHODONTICS](https://learn.voxeldental.com/blog/tag/orthodontics) [TRIMLIGN](https://learn.voxeldental.com/blog/tag/trimlign)

# Trimlign2 Aligner Trimmer Machine: Save 100s of work hours and $1,000s in labor costs annually

![Joe Andrasko](https://learn.voxeldental.com/hs-fs/hubfs/Voxel%20Bios%20(1)-1.png?width=45&name=Voxel%20Bios%20(1)-1.png) 

[Joe Andrasko](https://learn.voxeldental.com/blog/author/joe-andrasko)

[Share this blog post on Facebook](http://www.facebook.com/share.php?u=https://learn.voxeldental.com/blog/trimlign2-aligner-trimmer-machine-save-100s-of-work-hours-and-1000s-in-labor-costs-annually) [Share this blog post on LinkedIn](http://www.linkedin.com/shareArticle?mini=true&url=https://learn.voxeldental.com/blog/trimlign2-aligner-trimmer-machine-save-100s-of-work-hours-and-1000s-in-labor-costs-annually)

![trimlign2 aligner trimming machine](https://learn.voxeldental.com/hubfs/VOXEL%20Blog%20Images%20(67).png)

As demand for clear aligners continues to soar, orthodontic practices and labs are constantly seeking smarter, faster, and more cost-effective solutions to scale their operations. Enter the **Trimlign2** by **Ortho-Automation**—a next-generation robotic aligner trimming system engineered to **maximize throughput, reduce labor costs, and streamline your workflow**.

### One Operator, Three Machines, Massive Output

According to the data, a single employee using **hand tools** can trim a maximum of **192 aligners per day**. But with the Trimlign2, that same employee can operate **three machines simultaneously**, boosting output to an impressive **1,320 aligners per day**—that’s nearly **7x more productivity** without increasing headcount.

Here’s how the numbers break down:

| Method | Cost per Aligner | Max Aligners/Day | Max Aligners/Year | Annual Savings |
| --- | --- | --- | --- | --- |
| Hand Tools | $1.06 | 192 | 49,920 | $0 |
| 1 Trimlign Machine | $0.22 | 456 | 118,560 | $101,587 |
| 3 Trimlign Machines | $0.14 | 1,320 | 343,200 | $315,820 |

📌 **Takeaway:** It would take **seven full-time employees** with hand tools to match the aligner output of **one employee using three Trimlign2 machines**.

---

### Reduce Costs, Increase Profits

With labor savings of over **$315,000 per year**, the ROI on Trimlign2 is crystal clear. The drastically reduced **cost per aligner**—from **$1.06 down to just $0.14**—translates into immediate profit margin improvements and long-term scalability.

![](https://learn.voxeldental.com/hs-fs/hubfs/image-png-Sep-04-2025-07-28-26-9572-PM.png?width=943&height=360&name=image-png-Sep-04-2025-07-28-26-9572-PM.png)

---

### Automation Without Compromise

The Trimlign2 delivers:

- **Consistent, high-quality trimming**
- **Simple operator controls**
- **Reliable scalability for high-volume aligner production**
- **Compatibility with digital workflows and leading orthodontic aligner brands**

This system is ideal for:

- In-house aligner manufacturers
- Orthodontic labs
- DSOs scaling production
- Practices entering direct-print or in-house aligner workflows

---

### Embrace the Future of Aligner Manufacturing

As the clear aligner space evolves toward **automation, scalability, and precision**, technologies like the Trimlign2 represent the future. Whether you're managing hundreds or hundreds of thousands of aligners annually, Ortho-Automation’s Trimlign2 enables your practice or lab to grow **faster, smarter, and more profitably**.

---

**Ready to scale your aligner production?**  
Discover how **Trimlign2** can transform your workflow. Ask your Voxel rep about latest pricing and promotions.

[![QUESTIONS? ASK AN EXPERT!](https://no-cache.hubspot.com/cta/default/22603750/interactive-147775029825.png)](https://learn.voxeldental.com/hs/cta/wi/redirect?encryptedPayload=AVxigLJOpzt%2BcjilKMEfC8ejf4QnXCD0HGFohW%2F8NjLi2Pwr%2BYjNs001%2BoD8u%2BZafDIQ0IyP9MFD9sHrkM0NBujRSdGZJSW5J7me4CdHxHc%2B77F%2FuZ8NQMZkUYnbjgtPUOMW47wwZ1YUmZfRSt%2FodyF5EHKAXuuL8Ic5FtUuCO0w%2FPx41Y3QklODfuKGAL2gFefsYlhRqTQmistoqLDMjQ%3D%3D&webInteractiveContentId=147775029825&portalId=22603750)

![Joe Andrasko](https://learn.voxeldental.com/hs-fs/hubfs/Voxel%20Bios%20(1)-1.png?width=150&name=Voxel%20Bios%20(1)-1.png)

#### Joe Andrasko

[Follow me on LinkedIn](https://www.linkedin.com/in/joe-andrasko-9187597/)

Joe Andrasko is the Milling Sales Manager here at Voxel Dental, our expert in all things Dental Milling. Joe brings more than 20 years of experience in the dental technology industry, with the skills and knowledge necessary to effectively guide and advise practitioners on digital imaging and CAD/CAM technology decisions. Joe started his career in the dental field. He started at Carestream Dental in 2005 as a technical solutions engineer where he not only built up a strong base of experience and expertise in digital x-ray imaging, but also the expectations and needs of customers. Joe continued to become the Director of Product Management for Carestream Dental’s imaging portfolio, including the CAD/CAM solutions portfolio and Dental Imaging Software. In this role, Andrasko monitored quality assurance processes, regulatory concerns, customer service, as well as internal and external documentation and training. He also served as the voice of the customer throughout the development process. Most recently prior to working at Voxel, he served as Vice President of Business Development for 3DISC’s industry leading digital impression solutions. In this role, Joe oversaw departments where he was responsible for delivering solution-focused training programs and service to customers. Joe attended the Georgia Institute of Technology studying Electrical Engineering and currently lives in the Metro Atlanta area.

## Related Articles

[![trimlign2 aligner trimmer](https://learn.voxeldental.com/hubfs/VOXEL%20Blog%20Images%20(46).png)](https://learn.voxeldental.com/blog/trimlign2-advancing-precision-in-aligner-trimming-technology)

[ORTHODONTICS](https://learn.voxeldental.com/blog/tag/orthodontics) [MILLING](https://learn.voxeldental.com/blog/tag/milling)

### [TrimLign2: Advancing Precision in Aligner Trimming Technology](https://learn.voxeldental.com/blog/trimlign2-advancing-precision-in-aligner-trimming-technology)

As digital orthodontics continues to evolve, the demand for precision, efficiency, and automation in aligner production has never been higher. One of the most **critical...**

![Joe Andrasko](https://learn.voxeldental.com/hs-fs/hubfs/Voxel%20Bios%20(1)-1.png?width=45&name=Voxel%20Bios%20(1)-1.png) 

[Joe Andrasko](https://learn.voxeldental.com/blog/author/joe-andrasko) 

[Read More](https://learn.voxeldental.com/blog/trimlign2-advancing-precision-in-aligner-trimming-technology)

[![clear aligners](https://learn.voxeldental.com/hubfs/VOXEL%20Blog%20Images%20(26)-1.png)](https://learn.voxeldental.com/blog/traditional-clear-aligners-vs.-direct-print-aligners-the-next-frontier-in-ortho)

[ORTHODONTICS](https://learn.voxeldental.com/blog/tag/orthodontics) [3D Printers](https://learn.voxeldental.com/blog/tag/3d-printers) [ALIGNERS/RETAINERS](https://learn.voxeldental.com/blog/tag/aligners-retainers) [LUXCREO](https://learn.voxeldental.com/blog/tag/luxcreo)

### [TRADITIONAL Clear Aligners vs. Direct-Print Aligners: The Next Frontier in Ortho](https://learn.voxeldental.com/blog/traditional-clear-aligners-vs.-direct-print-aligners-the-next-frontier-in-ortho)

Three words have been all the rage in ortho lately: "Direct Print Aligners". But, is the future here today?

Here at Voxel, we've watched, evaluated, and tested for...

![Mark Bacino](https://learn.voxeldental.com/hs-fs/hubfs/1-3.png?width=45&name=1-3.png) 

[Mark Bacino](https://learn.voxeldental.com/blog/author/mark-bacino) 

[Read More](https://learn.voxeldental.com/blog/traditional-clear-aligners-vs.-direct-print-aligners-the-next-frontier-in-ortho)

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