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SLEEP 3D Printers LUXCREO

Why Dentists Should Consider Incorporating EMA Sleep Devices Into Their Practice

Team Voxel
Team Voxel
ema sleep devices

🛌 Better sleep, faster delivery, and smarter treatment—now possible with EMA and LuxCreo.

As the demand for sleep apnea solutions grows, dental professionals are increasingly stepping into a critical role: delivering effective, comfortable, and accessible treatments for obstructive sleep apnea (OSA). One of the most recognized oral appliances in this space is the EMA® (Elastic Mandibular Advancement) device—a trusted solution for treating snoring and mild to moderate OSA.

Now, with the integration of LuxCreo’s advanced direct-print technology, the EMA has entered a new era of precision, efficiency, and scalability. The LuxCreo 3D printing ecosystem enables dental professionals to deliver digitally manufactured, patient-customized EMA devices faster and more consistently than ever before.

What Is the EMA Sleep Appliance?

The EMA appliance is a custom-fit oral appliance that treats OSA by advancing the lower jaw forward. This forward positioning opens the upper airway during sleep, preventing airway collapse and reducing or eliminating snoring and apneas.

What makes EMA devices stand out:

  • Customizable elastic straps for fine-tuned mandibular advancement

  • Lightweight and comfortable for patient compliance

  • Non-invasive, removable therapy with proven results

And now, thanks to LuxCreo’s direct-printing capabilities, EMA devices can be fabricated digitally without traditional models or manual processes—reducing turnaround time and increasing reliability.

Why Dentists Are Ideal Providers for EMA with LuxCreo

Dentists already have the anatomical expertise and access to the oral cavity to screen and manage OSA effectively. With digital tools like intraoral scanners and CAD/CAM systems already in many offices, adding EMA—especially with LuxCreo’s direct-print workflow—requires minimal disruption and delivers fast, reliable results.

Benefits of the EMA + LuxCreo Solution:

  • Direct-printed appliances from intraoral scan to final delivery

  • Faster turnaround (often within days)

  • No need for manual strap placement or analog models

  • High consistency and precision in fit and design

  • Scalable production for practices treating high volumes of OSA patients

Clinical and Practice Benefits

1. Improved Patient Experience

Direct-printed EMA appliances offer enhanced comfort, accuracy, and fit. The result? Higher compliance, better outcomes, and fewer adjustments.

2. Faster Delivery

LuxCreo’s digital workflow allows for rapid production and shipping, reducing the time from scan to seat and enabling practices to offer same-week sleep appliance delivery.

3. Increased Efficiency and Scalability

Digital files are easily stored, reproduced, and modified. This creates opportunities for practices to scale their dental sleep medicine offerings without bottlenecks.

4. Differentiation Through Innovation

Offering direct-printed sleep appliances demonstrates that your practice is at the forefront of modern dental technology, which builds trust and attracts tech-savvy patients.

How LuxCreo’s Direct-Print Technology Works

  1. Intraoral Scan
    Capture a digital impression using your preferred scanner (e.g., Medit, TRIOS, iTero, Alliedstar).

  2. Design Submission
    Submit the digital case to a LuxCreo-enabled lab or in-house design workflow.

  3. Direct 3D Printing
    Using LuxCreo’s proprietary resins and iLux Pro dental printer, the EMA appliance is manufactured with incredible detail and durability—no manual assembly required.

  4. Delivery & Adjustment
    The appliance arrives ready for patient delivery, with easy strap changes to titrate mandibular advancement.

What Makes LuxCreo + EMA a Game-Changer?

The traditional EMA process involves manual steps, model fabrication, and component assembly. LuxCreo’s system transforms this by:

  • Eliminating manual labor

  • Ensuring uniform quality

  • Reducing production time

  • Lowering cost per unit

  • Allowing mass customization with patient-specific parameters

This makes it ideal not only for general dentists starting in sleep medicine but also for high-volume practices and DSOs.

Getting Started in Your Practice

  1. Complete Dental Sleep Medicine Training
    Understand airway assessment, OSA screening, and how to coordinate with sleep physicians.

  2. Adopt a Digital Workflow
    Use an intraoral scanner and integrate with a LuxCreo partner lab or in-house system.

  3. Offer EMA 3D to Patients
    Educate patients on the benefits of a custom, comfortable, and digitally manufactured solution.

  4. Build Referral Networks
    Collaborate with ENTs and sleep clinics to position your practice as a key provider.

Conclusion

Sleep apnea is a serious health issue—and dentists are on the front lines of screening and treatment. By offering the EMA device powered by LuxCreo’s direct-print technology, your practice gains access to the most cutting-edge sleep solution in dentistry today.

You’ll deliver better results, increase efficiency, and position your office as a leader in patient-centered, digital care.

Ready to get STarted? We're Here to help!

Get to know Voxel! We have a team of dental technology experts ready to help you find the right equipment for your practice. And, because we’re an authorized dealer of many top technology brands like LuxCreo, we’ll be able to help you find the best solutions for your practice at the best value and support you throughout the lifespan of your equipment.

We’ve worked with thousands of dentists across the US. We know what it takes to get up and running quickly, especially with new technology. That’s why we back all of our products with a comprehensive warranty, 24/7 product support, installation, and perhaps, most importantly, online and on-site training to help get you and your staff started with your new technology as quickly as possible.

Ready to begin? Give us a call at (281) 789-7270 or fill out an online inquiry form here. We look forward to earning your business.

QUESTIONS? ASK AN EXPERT!

Team Voxel

Team Voxel

Voxel Dental is a dedicated team of dental technology consultants and support specialists, offering digital imaging and 3d printing solutions to dental practices across the United States and Canada. Our products enhance patient care while streamlining dental practice workflow. Starting in 2016, James Bonham, CEO of Voxel Dental, recognized that the future of dentistry would revolve around digital technologies. Since Voxel's inception, our goal has always been to be your digital dental workflow partner in devices support and consultation, from intraoral scanners to 3D printing. With over 80 years of combined dental experience, our services range from lab service consultation, additive manufacturing, and intraoral scanning to CBCT, pan/ceph imaging, robotics, lab products, sales and support. Plenty of other companies offer similar products but, from day one, Voxel Dental has strived to not only consult with you to find the appropriate technology for implementation but also to be an education and technology resource that supports you through each and every step of your digital dental journey. We strive to support not only the products we offer but also to provide advice and direction for clinical implementation into your practice or lab. Since 2016, Voxel has grown by leaps and bounds, incorporating new technologies and services into its repertoire and growing the Voxel Team. While Voxel is known for our stellar training and high-touch support for our products, we also maintain a deep and extensive knowledge base to provide clear and concise steps to maximize efficiency. From instructional courses to trade shows, we strive to be on the cutting edge of technology - not only in design but also in application. Based out of Houston, Texas, we serve the US and Canada, with representatives nationwide to ensure an unmatched customer experience. Digitally transform your practice with Voxel Dental Solutions.