--- title: "VIDEO: Scan-Design-Print-Deliver With iTero Lumina™ and SprintRay Midas" description: Explore the seamless digital workflow for dental restorations using iTero Lumina, ExoCAD, and SprintRay Midas, featuring expert insights from Dr. Dave Christensen and Phil Leinberger. image: https://learn.voxeldental.com/hubfs/VOXEL%20Blog%20Images%20(66).png --- - [Facebook](https://www.facebook.com/VoxelDental) - [Instagram](https://www.instagram.com/voxel_dental/?hl=en) Left Right ## Currency Canada (CAD $) Down - Canada (CAD $) - United States (USD $) [Search](http://www.voxeldental.com/search) [![Voxel Dental Solutions](https://cdn.shopify.com/s/files/1/0043/7963/9937/files/VOXEL_DENTAL_WEBSITE_LOGO_-_TD.png?v=1749750133)](http://www.voxeldental.com) [Account](http://www.voxeldental.com/account/login) [Search](http://www.voxeldental.com/search) [Cart](http://www.voxeldental.com/cart) Left - [3D Printing](http://www.voxeldental.com/collections/3d-printing) Toggle menu - [3D Printers](http://www.voxeldental.com/collections/printers) Toggle menu - 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We are using the [iTero Lumina™](https://voxeldental.com/collections/itero-scanners) and the [SprintRay Midas](https://voxeldental.com/collections/3d-printers-sprintray/products/sprintray-midas-3d-printer) for this case. ## **Video Summary** **Phil Leinberger from Voxel Dental** showcases a complete **digital restorative workflow** featuring Dr. Dave Christensen, a digital dentistry expert. The case walks through replacing old amalgams with a **3D-printed onlay**, leveraging advanced technologies such as **iTero Lumina intraoral scanning**, **ExoCAD design**, and **SprintRay Midas 3D printing** — with Phil himself as the patient. --- ## **Step 1: Digital Case Planning & Initial Scans** Dr. Christensen begins by reviewing clinical photos revealing **fractures on the distal marginal ridge and buccal aspect**, requiring a stronger restoration. - **iTero Lumina Scanner** is used to capture pre-prep scans of the upper, lower, and bite records. - Integrated clinical photo capture enables documentation directly within the scan, streamlining insurance claims and patient education. --- ## **Step 2: Tooth Preparation & Post-Prep Scans** After local anesthesia, tooth preparation and contouring are completed. - A **post-prep scan** is captured using the iTero Lumina. - The scanner’s built-in photo tools allow real-time visualization of interproximal caries and clinical surfaces, eliminating the need for a separate camera. --- ## **Step 3: Digital Design in ExoCAD** The scanned STL files are exported to **ExoCAD** for onlay design: - The restoration is digitally designed with precise occlusal adjustments. - iTero’s integrated design suite can alternatively be used for chairside cases, sending files directly to the printer without third-party CAD software. --- ## **Step 4: 3D Printing the Onlay with SprintRay Midas** The onlay is printed using **SprintRay’s MIDAS** resin printer: - **Crown HT Resin** is selected — a high-translucency material with **63% ceramic filler** for superior esthetics and strength. - The software automatically generates supports, but customization is possible. - MIDAS’s triple-cartridge system allows up to **three simultaneous prints**, with an average **print time of ~7.5 minutes**. --- ## **Step 5: Post-Processing the Print** After printing, the restoration undergoes a detailed post-processing workflow: - **Resin cleaning:** Excess uncured resin is removed using air, a micro-brush, and minimal alcohol (to protect material integrity). - **NanoCure unit:** A 10-minute cure ensures optimal strength and biocompatibility. - **"Candy coating" glaze:** A thin resin layer is light-cured under glycerin to remove the oxygen inhibition layer for a smooth, glossy finish. - Light sandblasting refreshes the bonding surface for proper cement adhesion. --- ## **Step 6: Bonding & Final Cementation** The onlay is seated using a meticulous bonding protocol: 1. Surface conditioning with **MonoBond silane**. 2. Universal adhesive application and light-curing. 3. Resin cementation with **Variolink**, ensuring strong retention. 4. Contact verification, cement cleanup, and final polishing. The final restoration demonstrates **seamless margins, natural translucency, and excellent occlusal fit**.![ChatGPT Image Aug 27, 2025, 12\_16\_54 PM](https://learn.voxeldental.com/hs-fs/hubfs/ChatGPT%20Image%20Aug%2027%2c%202025%2c%2012_16_54%20PM.png?width=471&height=471&name=ChatGPT%20Image%20Aug%2027%2c%202025%2c%2012_16_54%20PM.png)   ## **Key Takeaways for Dentists** - **End-to-End Digital Workflow:** Combining iTero, ExoCAD, and SprintRay MIDAS delivers highly accurate, efficient restorations. - **Faster Turnaround:** Single-visit chairside solutions with ~7–10 minute prints. - **Material Advancements:** High-translucency ceramic-filled resins improve esthetics and longevity. - **Patient Experience:** Intraoral photo integration and real-time visualization boost case acceptance. [![QUESTIONS? ASK AN EXPERT!](https://no-cache.hubspot.com/cta/default/22603750/interactive-147775029825.png)](https://learn.voxeldental.com/hs/cta/wi/redirect?encryptedPayload=AVxigLLs11sUWlZjIk%2Bq4CFH5Afn%2BOU4BXAhzi8lQOjYAz%2BpnBc4mjxf9%2B3gVT%2BKuzsa63%2B5HXwZ5%2Fd8xVS6v2kz3JyQiaUz48t7sFaT458fZxG9ldk7Zssuqoh8oJJQQoaakGy6Rnvu9I6gT3AfvLbdBg8uOsqTMxLdCsXn1B7txPM2unf5qX3pUnm%2FqLFK9fJAOrCZKEhJmvTVBvce8Q%3D%3D&webInteractiveContentId=147775029825&portalId=22603750)   ![Phil Leinberger](https://learn.voxeldental.com/hs-fs/hubfs/Profile%20Pic.png?width=150&name=Profile%20Pic.png) #### Phil Leinberger [Follow me on my website](https://www.youtube.com/@PhilLeinberger) [Follow me on LinkedIn](https://www.linkedin.com/in/phil1234/) For the past 20 years, Phil has helped guide dental and specialty practices through their digital workflow journeys. The relationships and friends he has gained along the way are the most rewarding part. ## Related Articles [![same day crowns](https://learn.voxeldental.com/hubfs/VOXEL%20Blog%20Images%20-%202026-08-25T131733.126.png)](https://learn.voxeldental.com/blog/case-for-same-day-dentistry) [3D Printers](https://learn.voxeldental.com/blog/tag/3d-printers) [MILLING](https://learn.voxeldental.com/blog/tag/milling) ### [Making the Case for Same-Day Dentistry: Milling, 3D Printing and the Modern Chairside Workflow](https://learn.voxeldental.com/blog/case-for-same-day-dentistry) For years, same-day dentistry has been positioned primarily as a technology story. ![Michael Stirneman](https://learn.voxeldental.com/hs-fs/hubfs/Voxel%20Bios.png?width=45&name=Voxel%20Bios.png) [Michael Stirneman](https://learn.voxeldental.com/blog/author/michael-stirneman) [Read More](https://learn.voxeldental.com/blog/case-for-same-day-dentistry) [![dental milling machine](https://learn.voxeldental.com/hubfs/VOXEL%20Blog%20Images%20(8)-1.png)](https://learn.voxeldental.com/blog/the-basics-of-dental-milling-a-starters-guide) [MILLING](https://learn.voxeldental.com/blog/tag/milling) [vhf](https://learn.voxeldental.com/blog/tag/vhf) [Roland](https://learn.voxeldental.com/blog/tag/roland) ### [The Basics of Dental Milling: A Starter’s Guide](https://learn.voxeldental.com/blog/the-basics-of-dental-milling-a-starters-guide) In the ever-evolving field of dentistry, dental milling has become a cornerstone technology, transforming the way dental restorations are designed and fabricated.  ![Joe Andrasko](https://learn.voxeldental.com/hs-fs/hubfs/Voxel%20Bios%20(1)-1.png?width=45&name=Voxel%20Bios%20(1)-1.png) [Joe Andrasko](https://learn.voxeldental.com/blog/author/joe-andrasko) [Read More](https://learn.voxeldental.com/blog/the-basics-of-dental-milling-a-starters-guide) ###### About Voxel Dental We are a dedicated team of dental technology consultants, specializing in digital imaging, software, 3D printing, and digital workflow solutions. CONTACT US Phone: [(281) 789-7270](tel:2817897270) Email: [info@VoxelDental.com](mailto:info@voxeldental.com) - [Facebook](https://www.facebook.com/VoxelDental) - [Instagram](https://www.instagram.com/voxel_dental/?hl=en) ###### Quick links - [About Us](https://voxeldental.com/pages/about-us) - [Voxel Training Facility](https://www2.voxeldental.com/facility) - [Our Blog](https://learn.voxeldental.com/blog) - [Send Us an Email](mailto:support@voxeldental.com) - [Terms of Service](https://learn.voxeldental.com/policies/terms-of-service) - [Refund policy](https://learn.voxeldental.com/policies/refund-policy) - [FAQ](https://learn.voxeldental.com/pages/faq) - [Careers](https://voxeldental.com/pages/careers) American Express Apple Pay Diners Club Discover Meta Pay Google Pay Mastercard Shop Pay Visa - [Contact Us](https://voxeldental.com/pages/contact) © 2024 Voxel Dental. 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